随着AR技术的不断发展,镁合金作为一种轻量、高强度的材料,正逐渐成为AR眼镜制造中备受关注的材料之一。其优越的物理性能使得AR眼镜在保持轻盈舒适的同时,能够承受日常使用中的各种挑战。镁合金的高强度和耐腐蚀性质不仅增加了AR眼镜的耐久性,还为设计师提供了更大的创造空间,使得眼镜结构更为精致、流线型,为用户提供更为沉浸和舒适的增强现实体验。
镁合金在AR/VR上的应用

歌尔首个基于第一代骁龙AR2的量产化轻量级AR智能眼镜参考设计使用碳纤维和镁锂合金作为眼镜外壳材料,降低重量的同时提升整体散热性能。

AR眼镜镁合金骨架加工工艺——半固态注射成型

星纪魅族 AR 眼镜 MYVU Discovery 重量仅 71g,采用航空级镁铝合金,覆盖超 50% 镜身。

AR眼镜镁合金骨架加工工艺——半固态注射成型

XREAL Air 2系列引入镁合金横梁、外壳超轻塑胶粒子等多项新材料,将产品非必须部位大幅减重。
AR眼镜镁合金骨架加工工艺——半固态注射成型
目前,镁合金已在AR/VR领域有了许多应用,例如镁合金可用在AR/VR/MR镜框、骨架、支架、镜腿、转轴、中框等部位以达到轻量化的目的

AR眼镜镁合金骨架加工工艺——半固态注射成型

本次小编将为大家介绍一种AR眼镜镁合金骨架加工工艺——半固态注射成型。
半固态成型
金属在凝固过程中,进行强烈搅拌或通过控制凝固条件,抑制树枝晶的生成或破碎所生成的树枝晶,形成具有等轴、均匀、细小的球状初生相均匀分布于液相中的悬浮半固态浆料。这种浆料在外力的作用下具有较好的流动性,可以利用多种工艺进行加工成型,称之为半固态成型。

AR眼镜镁合金骨架加工工艺——半固态注射成型

镁合金半固态注射成型原理
米粒大小的镁合金原料在重力、负压下由料斗进入料管,经过螺杆旋转和料管外加热器提供热量,被剪切和加热,形成部分熔融状态的含有球形固相的半固态浆料,浆料流动性良好,在此状态将浆料高速压射入模具成型。
镁合金半固态注射相比压铸的优势
  • 气孔率低——半固态充型特性,从本质上减少卷气;料管内充满镁料,缩短流路,减少与空气混合机会。
  • 薄件成形——凝固收缩小,尺寸精度高;射出速度高;可多点浇注。
  • 模具寿命长——射出温度低于压铸100℃,有效降低对模具造成的热应力。
  • 充填品质稳定——无压铸给汤量不稳定问题;料管精密控温,材料温度在流路中稳定,无压铸预结晶。
  • 料少——压铸料饼大,半固态射出料饼很小,如采用长喷嘴更小;材料利用率高,无压铸熔液精炼废渣。

Source:伯乐智能、艾邦智造

活动推荐:邀请函】:第五届AR/VR/MR产业论坛(9月 深圳)

serial number

Speech topic
1
AR/VR/MR's Computational Paradigm Transformation from Micro to Macro
2
Current Status and Future Trends of the AR/VR Industry Market
3
Design and Material Selection Differences Between Consumer and Industrial AR/VR Products
4
Design of VR Pancake Optical Module
5
Application of Nanoscale Imprint Technology on AR Gratings
6
The Development of AR Waveguide Technology
7
Application of Superlenses in AR/VR
8
The Development of Freeform Surface Technology in the AR/VR Field
9
The Development Progress of Micro LED/OLED in AR/VR
10
Challenges in the Development of Full-Color Micro LED for AR
11
VST: Cornerstone Technology for MR, Propelling the Era of Spatial Computing
12
The Application of Cameras in AR/VR Headsets
13
The Development of Gesture Recognition and Eye Tracking Technologies in AR/VR
14
Development and Application of Lightweight Materials in AR/VR
15
Assembly Equipment for AR/VR Complete Systems and Optical Modules (AA Assembly)
16
Application of Optical Materials in AR/VR
17
Coating and Curved Bonding Solutions for AR/VR Lens
18
The Application of Sensing Devices in AR/VR
19
The Application of Electrochromic Materials in AR/VR
20
Materials and Processing Solutions for Structural Components in AR/VR
21
Spatial Audio Technology Solutions for AR/VR
22
Energy Consumption and Heat Dissipation Solutions for AR/VR
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AR眼镜镁合金骨架加工工艺——半固态注射成型

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AR眼镜镁合金骨架加工工艺——半固态注射成型

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The original article was first published on the WeChat official account (Aibang VR Industry News):AR眼镜镁合金骨架加工工艺——半固态注射成型

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